• No : 9725
  • Date of Issue : 2024/01/17 09:59
  • Last Updated : 2025/08/28 08:56
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GC/GC-MS Maintenance Help

This document describes the maintenance procedures for GC/GC-MS/Peripheral Devices. Some information on the parts used for maintenance is also included.
Category : 

Answer

Peripheral Devices: AOC-30/20 series, HS-20 series
 
Injection Port SPL (Split/Splitless Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Glass Insert
Replacement of Split Filter
WBI (Direct Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Glass Insert
OCI-2030 NX (On-Column Sample Injection Unit) Replacement of Septum and Liner
Column Installation in OCI Mode
OCI-2030 (On-Column Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Insert
Column Installation in OCI Mode
PTV (Programmed Temperature Vaporization Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Glass Insert
Replacement of Split Filter
SINJ (Single Packed Sample Injection Unit)   Replacement of Septum
Installation of Packed Column Installation of SUS Column
Installation of Glass Column
SPI Replacement of Split Filter
Reference Information Guide for Packing Position of Silica Wool
Procedures for Inactivation of Glass Insert (DMCS)
Column Oven Installation of Capillary Column Installation of Capillary Column (Graphite Ferrule)
  Installation of Capillary Column in OCI Mode
Installation of Capillary Column(Graphite Vespel Ferrule)
Installation of Adapter for Wide Bore Capillary Column (Adapter for WBC) and Column
Installation of Capillary Column (ClickTek) Installation of Capillary Column (ClickTek Ferrule)
Installation of ClickTek Adapter
Assembly of Pre-fix Tool
Installation of Capillary Column (SCD Detector) Installation of Capillary Column (SCD Detector)
Packed Column Installation Installation of SUS Column
Installation of Glass Column
Reference Information Column Conditioning
Ferrule Type
Range of Linear Temperature Rise
GC Detector FID Replacement of FID Igniter
Inspection of FID Collector and Replacement of Jet
Replacement of Jetanizer
FTD Replacement of FTD Collector
Replacement of FTD Jet
Conditioning of FTD Alkaline Source
Reproduction of FTD Alkaline Source
FPD Replacement of FPD Interference Filter
Inspection of FPD Igniter Filament
Replacement of FPD Quartz Tube
SCD Checking Connection of SCD
Replacement of SCD Inner Pyrotube
Replacement of SCD Outer Pyrotube
Replacement of SCD Ozone Scrubber
Replacement of Filling Material in the SCD Ozone Scrubber
TCD You cannot perform maintenance by yourself.
Contact your Shimadzu representative for maintenance and inspection.
ECD
BID
Trouble Shooting Error Message
Hydrogen Sensor Hydrogen sensor (Ver.2) Filter replacement of hydrogen sensor

 

Injection Port SPL (Split/Splitless Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Glass Insert
Replacement of Split Filter
WBI (Direct Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Glass Insert
OCI-NX U (On-Column Sample Injection Unit) Replacement of Septum and Liner
Column Installation in OCI Mode
PTV (Programmed Temperature Vaporization Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Glass Insert
Replacement of Split Filter
SINJ (Single Packed Sample Injection Unit)   Replacement of Septum
Installation of Packed Column Installation of SUS Column
Installation of Glass Column
SPI Replacement of Split Filter
Reference Information Guide for Packing Position of Silica Wool
Procedures for Inactivation of Glass Insert (DMCS)
Column Oven Installation of Capillary Column Installation of Capillary Column (Graphite Ferrule)
  Installation of Capillary Column in OCI Mode
Installation of Capillary Column(Graphite Vespel Ferrule)
Installation of Adapter for Wide Bore Capillary Column (Adapter for WBC) and Column
Installation of Capillary Column (ClickTek) Installation of Capillary Column (ClickTek Ferrule)
Installation of ClickTek Adapter
Assembly of Pre-fix Tool
Installation of Packed Column Installation of SUS Column
Installation of Glass Column
Reference Information Column Conditioning
Ferrule Type
Controllable ranges of temperature program rates
GC Detector FID Replacement of FID Igniter
Inspection of FID Collector and Replacement of Jet
Replacement of Jetanizer
FTD Replacement of FTD Collector
Replacement of FTD Jet
Conditioning of FTD Alkaline Source
Reproduction of FTD Alkaline Source
FPD Replacement of FPD Interference Filter
Inspection of FPD Igniter Filament
Replacement of FPD Quartz Tube
STCD Replacement of VENT Pipe
ECD You cannot perform maintenance by yourself.
Contact your Shimadzu representative for maintenance and inspection.
BID
Trouble Shooting Error Message
Hydrogen Sensor Hydrogen sensor (Ver.2) Filter replacement of hydrogen sensor

 

Injection Port (1) SPL/WBI-2010 Septum replacement
Glass insert replacement
Filter replacement
(2) SPL-2010Plus Septum replacement
Glass insert replacement
Filter replacement
(3) OCI/PTV-2010 Column installation in the OCI mode
(4) General List of glass inserts & silica wool packing guide
Septum types
Column Oven   Capillary Column Installation
Range of Linear Temperature Increase (GC-2010)
Range of Linear Temperature Increase (GC-2010Plus)
Back Flush System Restrictor tube installation
Analytical column installation
Deactivated insert replacement
GC Detector (1) FID-2010/2010Plus Ignitor filament replacement
Collector inspection, jet replacement
(2) FTD-2010/2010Plus Collector replacement
Jet replacement
Alkali source reproduction
(3) FPD-2010 Interference filter replacement
Photomultiplier replacement
Ignitor filament inspection
Quartz tube replacement
Lens replacement
Shield ring adjustment
Replacement of the cooling fan backup batteries
(4) FPD-2010Plus Interference filter assembly replacement
Interference filter replacement
Photomultiplier replacement
Ignitor filament inspection
Quartz tube replacement
Lens replacement
O-ring in the mirror section replacement
Replacement of the cooling fan backup batteries
(5) TCD-2010/2010Plus Current value setting
(6) GC-2010 Detector GC-2010 Detector Gas Flow Rate
(7) GC-2010Plus Detector GC-2010Plus Detector Gas Flow Rate

 

Injection Port (1) SPL/WBI-2014 Septum replacement
Glass insert replacement
Filter replacement
(2) Packed Injection Port Septum replacement
(3) General List of glass inserts & silica wool packing guide
Septum types
Column Oven Glass Packed Column Installation
SUS Packed Column Installation
Capillary Column Installation
Range of Linear Temperature Increase
GC Detector (1) FID-2014 Ignitor filament replacement
Collector inspection, jet replacement
(2) FTD-2014 Collector replacement
Jet replacement
(3) FTD-2014c Collector replacement
Jet replacement
Alkali source reproduction
(4) FPD-2014 Interference filter replacement
Shield ring adjustment
Photomultiplier replacement
Ignitor filament inspection
Quartz tube replacement
Lens replacement
Nozzle replacement
Replacement of the cooling fan backup batteries
(5) TCD-2014 Current value setting
(6) General Detector Gas Flow Rate

 

Injection Port (1) SPL-2025 Septum replacement
Glass insert replacement
Filter replacement
List of glass inserts & silica wool packing guide
Septum types
Column Oven Capillary Column Installation
Range of Linear Temperature Increase
GC Detector FID-2025 Ignitor filament replacement
Collector inspection, jet replacement
Detector Gas Flow Rate

 

Injection Port SPL (Split/Splitless Sample Injection Unit) Replacement of Septum
Replacement of O-ring and Glass Insert
Replacement of Split Filter
Reference Information Guide for Packing Position of Silica Wool
Procedures for Inactivation of Glass Insert (DMCS)
Column Oven Installation of Capillary Column Installation of Capillary Column (Vespel Ferrule)
Installation of Guard Column
Reference Information Ferrule Type
MS Detector Replacement of EI Ion Source
Replacement of Filaments
Change of Rotary Pump Oil (ULVAC GHD-031)

 

AOC-30/20 series Replacement of Syringe
　Replacing the Syringe (When using the black plunger holder 2)
Maintenance of Syringe
HS-20 series Crimp vial   Crimping a Vial Cap
Removal of crimped cap Removal of Aluminum Cap
Removal of Heat-Resistant Cap (Iron)
  Attaching a Barcode Label
Needle, Sample loop, Valve rotor, Trap tube Installation and Removal of Maintenance Cover
Needle Replacement Procedure
Sample Loop Replacement Procedure
Valve Rotor Replacement Procedure
Trap Tube Replacement Procedure (HS-20 Trap)
Column oven, Transfer line Column Replacement Procedure (HS-20, HS-20 Trap)
Column Replacement Procedure (HS-20 L.T)